I started making Anya’s costume – this year, she wants to be a lion (took a while explaining that once we order fabric and stuff you cannot change your mind) with a mask on her face. Specifically, she wants a mask. Very important. So I had to figure out how to make a lion mask. I used Pepakura Designer to create a 3D model of a lion face and then unfold it into a series of printable shapes.

After printing the design, I clipped the paper to half-back (thin cardboard) that I use to store fabric. A straight-edge and x-acto knife helped in accurately cutting the pieces. They’re still a pain to assemble – a couple of extra hands would have helped. Problem is it needs so much tape to keep its shape, I have no idea how to paint the thing.

I’m thinking of using the cardboard mask as a base to apply papier-mâché. Then we’ll have a consistent surface to paint.